Haven't posted at VS in a while. Been busy with an E36 project. Anyway, thought this little projector might be worth sharing with y'all: my wife drives our 1995 850 and I've been bit by the headlight retrofit bug. So naturally I had to modify the 850's headlights.
So far here is where I am:
2001 audi s4 xenon headlights( bulbs+ballast) $50 (gutted goods and sold bare housings for $20)
Spare Volvo 850 headlights
$50
9006 xenon harness
$10
Morimoto canbus harness
Free (left overs from retrofits)
eBay 35w ballast
$30
eBay D2s to amp adapters
Lexan plates
Free
Morimoto Tsx-r clear lens
$45
Rough draft of mounting plate
Image may be NSFW.
Clik here to view.
Mock up usin existing holes in bottom of reflector bowl
Image may be NSFW.
Clik here to view.
Mocked projector into position
Image may be NSFW.
Clik here to view.
The cut off and flicker pattern is beautiful with the clear lens. Even sharper than my fx-r 3.0's. More pics and updates to come.
So far here is where I am:
2001 audi s4 xenon headlights( bulbs+ballast) $50 (gutted goods and sold bare housings for $20)
Spare Volvo 850 headlights
$50
9006 xenon harness
$10
Morimoto canbus harness
Free (left overs from retrofits)
eBay 35w ballast
$30
eBay D2s to amp adapters
Lexan plates
Free
Morimoto Tsx-r clear lens
$45
Rough draft of mounting plate
Image may be NSFW.
Clik here to view.

Mock up usin existing holes in bottom of reflector bowl
Image may be NSFW.
Clik here to view.

Mocked projector into position
Image may be NSFW.
Clik here to view.

The cut off and flicker pattern is beautiful with the clear lens. Even sharper than my fx-r 3.0's. More pics and updates to come.